15
15° circular (H1V1)
Symmetric
Clear
Drawn from the beam setting, not measured
Hazardous Area · Floodlight
High Output Explosion Proof High Mast Flood Lights and high bays
ATEX Floodlights & High Bays
- 80W to 240W
- 10,400lm to 31,440lm
- 130lm/W
- IP66
- 5 Years warranty
Order code GAI3-120-757-80-V11-UB-GR-I1
No lumen is published for that combination.
120W nominal. 260 × 400 × 161 mm, 11.0 kg. CE, RoHS, ATEX, IECEx.
- 130 lm/W
The Gainsborough Series is a versatile range of ATEX-certified luminaires, approved for use in Zone 2 and Zone 22 hazardous areas. It is commonly deployed in floodlighting, high bay, and high mast applications.
With power options ranging from 80W to 240W and lumen outputs from ~6,000 to ~30,000 lm, the Gainsborough Series is suitable for mid-to-high level mounting heights, offering flexibility across a variety of hazardous environments.
Each unit is finished in a C5-rated corrosion-resistant coating - available in industrial grey - making it ideal for exposed coastal locations. Safety cables are provided as standard, with optional external cable protection and a wide range of mounting accessories including pole, suspension, and bracket options. This makes the Gainsborough Series suitable for both indoor and outdoor installations.
Two LED chip configurations are available to suit specific lighting requirements:
GAI3 Series: High-efficacy package designed for general-purpose applications requiring symmetric light distribution.
GAI Series: Ideal for installations where asymmetric light distribution is preferred.
| Series code | GAI3 |
|---|---|
| Nominal power | 80W to 240W |
| Efficacy | 130lm/W @ CRI>70, 5000K CCT |
| Lumen output | 10,400lm to 31,440lm |
| Lumen maintenance | L80B10 ≥67,029 hours @ 25°C ambient (TM21 reported), ≥86,468 hours (TM21 calculated) |
| Certification | CE, RoHS, ATEX, IECEx |
| Warranty | 5 Years |
Sheet lumen at CRI>70, 5000K, with no modification: 80 10,400 lm, 120 15,600 lm, 160 20,800 lm, 200 26,200 lm, 240 31,440 lm. Another CRI, or a modification, still prints the order code and leaves the lumen blank.
DOWNLOADS
Questions for Adam list what the sheet and the measured files do not settle yet.
LIGHT DISTRIBUTION OPTIONS
40
40° circular (H3V3)
Symmetric
Clear
Drawn from the beam setting, not measured
60
60° circular (H4V4)
Symmetric
Clear
Drawn from the beam setting, not measured
80
80° circular (H5V5)
Symmetric
Clear
Drawn from the beam setting, not measured
120
120° circular (H6V6)
Symmetric
Clear
Drawn from the beam setting, not measured
Polar: solid green C0–C180, dashed blue C90–C270, dotted amber the plane through the brightest direction when it lies between them; rings at 25% steps of the peak. Isolux: the footprint on the floor with the fitting aimed straight down, contours at 50%, 25% and 10% of the brightest point, grid in mounting heights (H). Both are drawn from the first measured file for that optic.
DESIGN FEATURES
High power Zone 2 ATEX lights designed for Purpose
The Gainsborough Series is designed to provide a flexible, mid-to-high output lighting solution for a range of Zone 2 applications. Product features include: ATEX & IECEx Certified (Ex II 3 G D): Approved for use in Zone 2 and Zone 22 hazardous areas, ensuring compliance with international explosion protection standards. High Output & Efficiency: Delivers up to 31,440 lumens across 80–240W models, supporting mounting heights typical of mast and high bay installations. Long Operational Life (L80B10 ≥70,000h): High-performance LED modules ensure consistent light levels and reduced maintenance over time in demanding environments. Rugged Construction (IP66, IK10, C5 Corrosion Rated): Marine-grade aluminum alloy housing with impact-resistant glass and durable powder coating for resistance to physical and environmental stress. Extended Operating Range (-40°C to +55°C, 6kV Surge Protection): Engineered for electrical and thermal stability in extreme industrial conditions. Optics for Application Flexibility: Available with symmetric and asymmetric beam options to optimise light distribution and reduce glare in area and task-specific applications.
TYPICAL APPLICATIONS
Chemical Stores
These lights provide sufficient coverage for vehicle loading and unloading of Hazardous Substances while providing resistance against hazardous conditions.
Distillery
Lighting for Distilleries must find a balance between style and function; lights must offer optimum performance in vapour-filled environments.
Grain Processing and Storage
Lighting for grain processing and storage rooms must work in the presence of flammable dust, meeting regulations for hazardous areas and food production.
Oil Rigs
Oil rig lights need to perform in harsh environments where safety is paramount. We offer a variety of LED ATEX explosion-proof lighting for oil rigs.
Oil Refinery
For oil refinery lighting and for the petro-chemical sector, Kellwood Lighting offer a range of marine grade LED ATEX / IECEx approved lighting products.
- Pharmacuetical
- Power Generation
- Power Transmission
- Petroleum Industry
- Mines
CASE STUDIES
GALLERY
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SPECIFICATIONS
| Chip Brand, Model, & Size | Luxeon 5050 |
|---|---|
| Chip Efficacy @ CRI>70, 5700K CCT | 166 lm/W @ 160mA, Tj=25°C |
| Light Emmission | Direct |
| CCT | 5700K, (3000K, 4000K, 5000K optional) |
| CRI | ≥70Ra, (≥80Ra optional) |
| Diffusers | Clear |
| Symmetric Distribution | 120°, (15°, 40°, 60°, 80° optional) |
| System Operating Power | GAI3-80: 80W; GAI3-120: 120W; GAI3-160: 160W; GAI3-200: 200W; GAI3-240: 240W |
|---|---|
| Input Voltage | 100-130VAC, 220-240VAC |
| Input Frequency | 50-60Hz |
| Power Factor | >0.98 |
| THD | <10% (220-240VAC) |
| Insulation Class | I |
| Surge Protection/Fusing | 6kV |
| IP Rating | IP66 |
|---|---|
| IK Rating | IK10 housing / IK08 front face, or IK10 / IK10 with the wire guard |
| Ambient Usage Tolerance | -40°C to 55°C |
| Marine Resistance Rating | C5 |
| Ambient Storage Tolerance | -40°C to 55°C |
| Ambient Humidity Tolerance | 0% to 90% RH |
| Product Dimensions: LxWxH (mm) | GAI3-80: 210 x 400 x 161; GAI3-120 and GAI3-160: 260 x 400 x 161; GAI3-200 and GAI3-240: 500 x 400 x 161 |
|---|---|
| Qty of LED Chips | GAI3-80: 42; GAI3-120: 60; GAI3-160: 76; GAI3-200: 120; GAI3-240: 120 |
| Standard Electrical Connection | Terminal block 1mm² to 4mm²; 0.7m 1mm² 3-core cable (1mm² to 2mm² if installed as wire-in-wire-out) |
| Electrical Connection JB (Optional) | Recommended for armoured cable glands, supplied without cable glands |
| Wire-In-Wire-Out Installation | Yes (JB option only) |
| Inlet Thread | M20 (M20x1.5), M25 (M25x1.5), NPT3/4" |
| Gland Type | Brass with Nickel Plated Non-Armoured (Armoured optional) |
| Suitable Cable Size (ø) | M20 = 6.1-13.2mm, M25 = 9.5-15.9mm, NPT3/4” = 12.5-20.5mm |
| Fixture Weight | GAI3-80: 7.3kg; GAI3-120: 11.0kg; GAI3-160: 11.0kg; GAI3-200: 18.4kg; GAI3-240: 18.4kg (excludes bracketry) |
| Fixture Primary Material(s) | 6063 Copper-Free Aluminium Alloy (≤0.1% Copper) and 316 Stainless Steel Fixings |
| Fixture Finish | Epoxy Powder Coated |
| Lens(es) Materials | Tempered Glass |
| Protection Method | Restricted Breathing |
| Mounting Styles | Universal Bracket, Slip Fit, Pipe Clamp Mount, Eye Bolt, Cable Suspension |
|---|---|
| Miscellaneous Accessories | Wire Grill |
| Available Product Colours | Grey (RAL7040) |
Brackets and accessories (ordered separately) All accessories
GAI3-UB1Universal bracket for 80W, 120W, 160WGAI3-SF1Slip fit for 80W, 120W, 160WGAI3-PC1Pipe clamp for 80W, 120W, 160WGAI3-CS1Cable suspension for 80W, 120W, 160WGAI3-UB2Universal bracket for 200W, 240WGAI3-SF2Slip fit for 200W, 240WGAI3-EB2Eye bolt for 200W, 240WGAI3-WGWire grill
| Division | ATEX Zone 2 & 22 |
|---|---|
| Product marking | II 3 G D, Ex nR IIC T* Gc, Ex tc IIIC T* Dc IP66 |
| Temperature class, -40° to 40°C (Ta) | 80W to 200W: gas T6, dust T80°C; 240W: gas T5, dust T95°C |
| Temperature class, -40° to 55°C (Ta) | 80W to 200W: gas T5, dust T95°C; 240W: gas T4, dust T130°C |
| Certificate numbers | ATEX: LCIE 14 ATEX 1014 X; IECEx: IECEx CQM 13.0044X |
| 80 | 80W nominal. 210 × 400 × 161 mm, 7.3 kg. CE, RoHS, ATEX, IECEx. |
|---|---|
| 120 | 120W nominal. 260 × 400 × 161 mm, 11.0 kg. CE, RoHS, ATEX, IECEx. |
| 160 | 160W nominal. 260 × 400 × 161 mm, 11.0 kg. CE, RoHS, ATEX, IECEx. |
| 200 | 200W nominal. 500 × 400 × 161 mm, 18.4 kg. CE, RoHS, ATEX, IECEx. |
| 240 | 240W nominal. 500 × 400 × 161 mm, 18.4 kg. CE, RoHS, ATEX, IECEx. |
Not all bracketry is available with all wattages: pipe clamp and cable suspension for 80W to 160W, eye bolt for 200W and 240W (brackets table).
Details are for the standard non-dimming driver. Fixture weights exclude bracketry.
IK rating format is housing / front face; IK10 front face when fitted with the wire guard.
Wire-in-wire-out installation is with the JB option only. Wire-in-wire-out products are supplied with one non-armoured ATEX certified gland and one ATEX certified blanking plug; armoured cable glands are an option.
The stated cable size applies to the standard gland; armoured cable may vary.
Hazardous area certified product modifications are typically limited to bracketry, to keep certification. Products are supplied with OEM nameplates, codes and documentation corresponding to the certification.
If more than one modification is required, separate each modification with a hyphen at the end of the product code.
Modifications which affect light output have separate photometric files identified with +(modification).
Alternative drivers may be available. Contact the office for further details.
If the product is customised, the code is altered.
