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Hazardous Area · Linear

IP66 Rated Explosion Proof Linear LED Light Fitting for Hazardous Areas

ATEX Linear Batten Lights

  • 18W to 72W
  • 2,340lm to 9,360lm
  • 130lm/W
  • IP66
  • 5 Years, 3 Years (Emergency) warranty

Order code STE5-48A-757-120-V4-TE-GR-I1

6,240 lm

CRI>70, 5700K. 120° circular (H7V7) optic. GR Grey (RAL7040) - C5 rating.

Measured file STE5-48A-757-120: 5,722 lm at 48.12 W (118.9 lm/W).

48W nominal. 600 × 136 × 124 mm, 7.3 kg. CE, RoHS, ATEX, IECEx.

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Stephenson Series

BUILD THIS FITTING

Order code STE5-48A-757-120-V4-TE-GR-I1

6,240 lm

CRI>70, 5700K. 120° circular (H7V7) optic. GR Grey (RAL7040) - C5 rating.

Measured file STE5-48A-757-120: 5,722 lm at 48.12 W (118.9 lm/W).

48W nominal. 600 × 136 × 124 mm, 7.3 kg. CE, RoHS, ATEX, IECEx.

CIBSE target · 200 lx

Lux does not change the order code.

My schedule

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Modification

  • CE
  • 130 lm/W
  • 5 years
  • IK10
  • IP66

The Stephenson Series is a highly versatile range of explosion-proof light fittings, suitable for use in ATEX-rated, Zone 1 and Zone 2 hazardous areas. Its linear form-factor is well suited for use in a wide variety of applications, including petrochemical, pharmaceutical, inspection pits, and alcohol production.

A heavy-duty copper-free aluminium enclosure, with IK08 (or IK10 with wire-guard) and IP66 ratings, provides sufficient protection where corrosion from water, gas or airborne particulates may be an issue. With multiple installation methods, a safety chain design, and maintained 3 hour emergency options, the Stephenson Series is a unit designed to last.

Indicative Series Model - 2ft 600mm version

Request a quote or a lighting design. Kellwood prices the fitting. The order code goes with the request.

Order code STE5-48A-757-120-V4-TE-GR-I1

Performance summary
Series codeSTE5
Nominal power18W to 72W
Efficacy130lm/W @ 5700K CCT, CRI>70
Lumen output2,340lm to 9,360lm
Lumen maintenanceL70B50 ≥54,000 hours @ 55°C Ts
CertificationCE, RoHS, ATEX, IECEx
Warranty5 Years, 3 Years (Emergency)

Sheet lumen at CRI>70, 5700K, with no modification: 18A 2,340 lm, 36A 4,680 lm, 48A 6,240 lm, 36C 4,680 lm, 48C 6,240 lm, 56C 7,280 lm, 72C 9,360 lm. Another CRI, or a modification, still prints the order code and leaves the lumen blank. 22 measured files give 89 to 131.8 lm/W; the measured figure for the chosen optic shows under the code.

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Questions for Adam list what the sheet and the measured files do not settle yet.

LIGHT DISTRIBUTION OPTIONS


120

90°60°30°0°30°60°90°
Polar
±1.75 H
Isolux

120° circular (H7V7)

Symmetric

Clear

Measured, STE5-18A-830-120

FR

90°60°30°0°30°60°90°
Polar
±1.5 H
Isolux

FROSTED DIFFUSER

Asymmetric

Clear

Measured, STE5-56C-740-FR

Polar: solid green C0–C180, dashed blue C90–C270, dotted amber the plane through the brightest direction when it lies between them; rings at 25% steps of the peak. Isolux: the footprint on the floor with the fitting aimed straight down, contours at 50%, 25% and 10% of the brightest point, grid in mounting heights (H). Both are drawn from the first measured file for that optic.

DESIGN FEATURES


ATEX Lights designed for PURPOSE

Designed to be compact and versatile, the Stephenson Series is ideal in applications such as inspection pits. spray booths, chemical stores and similar hazardous areas. Features include: Emergency Option: The Stephenson 5 series offers an optional integrated 3 hour remote-test maintained emergency function (available in 18W and 56W versions). Impact Resistance: Risk of early failure is mitigated by using a shock and vibration-resistant copper-free aluminium alloy housing, capable of withstanding an impact of up to 10 Joules (IK10). A tempered glass lens provides impact resistance up to IK08. An optional stainless steel guard increases this to IK10. Thermal Performance: the housing's unique design ensures optimised cooling of the PCB (LEDs) and drivers, resulting in extended PSU lifetime and increased lumen maintenance. Mounting Options: The Stephenson Series is available with a range of mounting options; twin surface mount brackets, twin eye bolts, twin pipe clamp mount, stanchion mount, clamp mount. Various Sizes; 2ft, and 4ft housings available with a wide range of lumen outputs make it suitable for most new-builds and retrofits. Wire-in-wire-out: the internal WAGO terminal block accommodates wire-in-wire-out installation (up to 4mm), saving money on additional ATEX-rated junction boxes. Supplied with Glands; M20, M25, NPT3/4", and G3/4" inlet thread options supplied with compression glands certified with the product. Corrosion Resistant in Grey; stainless steel fixings, IP66 protection, and industrial grey fitting colour. Zone 1 Group II, and IIC Options; ATEX, and IECEx certified, c/w a IIC certified variant, permits its use in some hydrogen atmospheres. Safety Chain; stainless steel safety chain increases safety during and post installation.

ATEX Lights designed for PURPOSE

TYPICAL APPLICATIONS


CASE STUDIES


SPECIFICATIONS


Light source
Chip Brand, Model, & SizeOsram Duris S5
Chip Efficacy @ 6000K CCT, CRI>70190lm/W @ 60mA
Light EmissionDirect
CCT5700K, (3000K, 4000K, 5000K optional)
CRI≥70, (≥80 optional)
SDCM<5
DiffusersClear, Frosted
Symmetric Light Distribution120°
Asymmetric Light DistributionN/A
Electrical
System Operating PowerSTE5-18A: 18W; STE5-36A: 36W; STE5-48A: 48W; STE5-36C: 36W; STE5-48C: 48W; STE5-56C: 56W; STE5-72C: 72W
DimmableN/A
System Power Factor>0.9
Input Voltage100-277VAC, 220-240VAC
Input Frequency50-60Hz
Inrush CurrentSTE5-18A to STE5-48A: 21A/280μs; STE5-36C and STE5-48C: 22A/280μs; STE5-56C and STE5-72C: 50A/220μs
Power Factor>0.98
THD<10%
Insulation ClassI
Surge Protection/Fusing5kV
Environmental
IP RatingIP66
IK RatingIK10 housing / IK08 front face, or IK10 / IK10 with the wire guard
Ambient Usage Tolerance-20°C to 55°C
Marine Resistance RatingC5
Ambient Storage Tolerance-20°C to 55°C
Ambient Humidity Tolerance10% to 90% RH
Physical/Mechanical
Product Dimensions: LxWxH (mm)600mm (18A, 36A, 48A): 600 x 136 x 124; 1200mm (36C, 48C, 56C, 72C): 1200 x 136 x 124
Wire-In-Only Electrical ConnectionRecommended 1mm² to 4mm² (subject to compatible ferrule size with terminal block)
Wire-In-Wire-Out Electrical ConnectionShared terminals. Recommended 1mm² to 2.5mm² (subject to compatible ferrule size with terminal block)
Wire-In-Wire-Out InstallationYes
Inlet ThreadM20 (M20x1.5), M25 (M25x1.5), NPT3/4”
Gland TypeBrass with Nickel Plated Non-Armoured (Armoured optional)
Suitable Cable Size (ø)M20 = 6.1-13.2mm, M25 = 9.5-15.9mm, NPT3/4” = 12.5-20.5mm
Fixture Weight600mm: 7.3kg; 1200mm: 11.9kg (excludes bracketry)
Fixture Primary Material(s)6063 Copper-Free Aluminium Alloy (≤0.1% Copper) and 316 Stainless Steel Fixings
Fixture FinishEpoxy Powder Coated
Lens(es) MaterialsTempered Glass
Protection MethodFlame Proof
Options/Accessories
Mounting StylesTwin Surface, Twin Eye Bolts, Twin Pipe Clamp, Stanchion, Clamp Mount
Miscellaneous AccessoriesWire Grill, Integrated Emergency (Remote Test)
Available Product ColoursGrey (RAL7040)
Emergency Options Summary
Emergency Variant CodeE3R1
Test MethodRemote-Test
StyleIntegrated
Output Power in Emergency Mode5W
Emergency Lumen Output @ 6000K CCT650lm
Emergency Correction FactorSTE5-18A: 0.277; STE5-56C: 0.089; N/A on the other powers (no emergency version)
Battery BrandDison
Battery ModelKRH26/51(C)2200TX8
Battery Chemical CompositionNi-CAD
Battery Capacity2200mAh
Battery Output max Current2800mA
Output Power Duration3 hours
Time to Charge24 hours

Brackets and accessories (ordered separately) All accessories

Certification
DivisionATEX Zone 1 & 21 and 2 & 22
Product marking (ATEX certificate issue 01)II 2 G D, Ex d eb op is IIB T* Gb, Ex tb op is IIIC T* Db
Product marking (ATEX certificate issue 03, IIC version)II 2 G D, Ex db eb IIC T* Gb, Ex tb IIIC T* Db
Temperature class, -20° to 55°C (Ta)Gas T6, dust T80°C (18W to 72W)
Certificate numbersATEX: TUV 15 ATEX 7673 X; IECEx: IECEx TUR 16.0028X
Each body (size and weight exclude bracketry)
18A18W nominal. 600 × 136 × 124 mm, 7.3 kg. CE, RoHS, ATEX, IECEx.
36A36W nominal. 600 × 136 × 124 mm, 7.3 kg. CE, RoHS, ATEX, IECEx.
48A48W nominal. 600 × 136 × 124 mm, 7.3 kg. CE, RoHS, ATEX, IECEx.
36C36W nominal. 1200 × 136 × 124 mm, 11.9 kg. CE, RoHS, ATEX, IECEx.
48C48W nominal. 1200 × 136 × 124 mm, 11.9 kg. CE, RoHS, ATEX, IECEx.
56C56W nominal. 1200 × 136 × 124 mm, 11.9 kg. CE, RoHS, ATEX, IECEx.
72C72W nominal. 1200 × 136 × 124 mm, 11.9 kg. CE, RoHS, ATEX, IECEx.

Footnote 1: the emergency version E3R1 is only available with 220-240 VAC (V11) input, on the 18W (600mm) and 56W (1200mm) variants only.

Footnote 2: the M20 inlet thread (I4) uses an ATEX-certified M25 to M20 reducer.

Details are for the standard non-dimming driver. Fixture weights exclude bracketry.

IK rating format is housing / front face; IK10 front face when fitted with the wire guard.

Wire-in-wire-out products are supplied with one non-armoured ATEX certified gland and one ATEX certified blanking plug. Armoured cable glands are an option; contact Kellwood.

The stated cable size applies to the standard gland; armoured cable may vary.

Hazardous area certified product modifications are typically limited to bracketry, to keep certification. Products are supplied with OEM nameplates, codes and documentation corresponding to the certification.

If more than one modification is required, separate each modification with a hyphen at the end of the product code.

Modifications which affect light output have separate photometric files identified with +(modification).

Alternative drivers may be available. Contact the office for further details.

If the product is customised, the code is altered.

Contact the office for further information on driver parameters.

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Our lights are used by

I am delighted to have used Kellwood...
P. Nisbet, Wabtec Corporation
a project that was well planned and promptly accomplished
E. McHugh, Loganair
Where others let us down, Kellwood did not
W. Coley, Barking Abbey School
...my client is over the moon with the end results
A. Fraser, MacLean Electrical
I'd certainly recommend them
V. Richardson, Stolle Europe
I'm more than pleased with the guys. I'd recommend them to anyone
G. Gray, Logoplaste