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Industrial · High Bay and Low Bay

Food Grade LED High Bay Lights For Factories and Areas Concerned by Excessive Dust Build-Up

Clean Area LED High Bays

  • 100W to 200W
  • 15,500lm to 31,000lm
  • 155lm/W to 159lm/W
  • IP66
  • 5 Years warranty

Order code CAR3-120-750-120-D1-GR

18,960 lm

CRI>70, 5000K. 120° circular optic. GR Grey.

120W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-120 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.

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Carlyle Series

BUILD THIS FITTING

Order code CAR3-120-750-120-D1-GR

18,960 lm

CRI>70, 5000K. 120° circular optic. GR Grey.

120W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-120 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.

CIBSE target · 200 lx

Lux does not change the order code.

My schedule

Request a lighting design

Modification

  • CE
  • 159 lm/W
  • 5 years
  • IK10
  • IP66
  • Dimmable

The Carlyle Series is a specialist high bay light, refined for use in food production facilities, and areas concerned by excessive dust build-up, e.g. biomass storage and power generation, and tissue paper production.

The light's hydrophobic curved design prevents moisture and particle build up, making it particularly useful in wash down areas or applications where dust is particularly prevalent.

In the case of food production, the food-grade NSF approved design includes non-glass components, avoiding risks posed by shattering glass.

For applications where dust is a concern, the large housing assists with dissipating heat, minimising over-heating of LED chips and drivers, thereby maximising product lifetime. This also mitigates concerns regarding flammable particulates, even if the area is classified as non-hazardous.

Available in 100-200W (15,000 - 31,000lm output), 3hr remote-test emergency pack, and smart sensor options, the Carlyle Series LED bay light delivers a flexible food-grade and anti-dust lighting solution.

Request a quote or a lighting design. Kellwood prices the fitting. The order code goes with the request.

Order code CAR3-120-750-120-D1-GR

Performance summary
Series codeCAR3
Nominal power100W to 200W
Efficacy155lm/W to 159lm/W @ CRI>70, 5000K CCT
Lumen output15,500lm to 31,000lm
Lumen maintenanceL70B10 ≥50,000 hours @ Ta 30°C (TM21 reported); L80B10 ≥67,000 hours @ Ta 25°C (TM21 calculated)
CertificationCE, RoHS, DLC, SAA, UL, CB, NSF Approved
Warranty5 Years

Sheet lumen at CRI>70, 5000K, with no modification: 100 15,500 lm, 100A 15,500 lm, 120 18,960 lm, 120A 18,600 lm, 150 23,850 lm, 150A 23,250 lm, 200 31,000 lm. Another CRI, or a modification, still prints the order code and leaves the lumen blank. 13 measured files give 150.3 to 163.5 lm/W; the measured figure for the chosen optic shows under the code.

DOWNLOADS

Questions for Adam list what the sheet and the measured files do not settle yet.

LIGHT DISTRIBUTION OPTIONS


50

90°60°30°0°30°60°90°
Polar
±1 H
Isolux

50° circular

Symmetric

Clear

Measured, CAR3-100-750-50

60

90°60°30°0°30°60°90°
Polar
±1 H
Isolux

60° circular

Symmetric

Clear

Measured, CAR3-120-750-60

90

90°60°30°0°30°60°90°
Polar
±1.5 H
Isolux

90° circular

Symmetric

Clear

Measured, CAR3-100-750-90

120

90°60°30°0°30°60°90°
Polar
±2 H
Isolux

120° circular

Symmetric

Clear

Measured, CAR3-100-750-120

FR

90°60°30°0°30°60°90°
Polar

FROSTED DIFFUSER

Asymmetric

Clear

Drawn from the beam setting, not measured

TG

90°60°30°0°30°60°90°
Polar
±1.75 H
Isolux

TEMPERED GLASS

Asymmetric

Clear

Measured, CAR3-100-750-TG

CL

90°60°30°0°30°60°90°
Polar

CLEAR PC LENS

Asymmetric

Clear

Drawn from the beam setting, not measured

Polar: solid green C0–C180, dashed blue C90–C270, dotted amber the plane through the brightest direction when it lies between them; rings at 25% steps of the peak. Isolux: the footprint on the floor with the fitting aimed straight down, contours at 50%, 25% and 10% of the brightest point, grid in mounting heights (H). Both are drawn from the first measured file for that optic.

DESIGN FEATURES


High Bay lights designed for PURPOSE

With a wide operating range of -40°C to 50°C the Carlyle Series naturally lends itself to the Food and Beverage industry. Whilst industrial linear fittings such as our Drummond and Crawford series are all suitable in food environments, the Carlyle series delivers Ingress protection and a tough powder coating to provide peace of mind for product longevity. High CRI models are available and well suited for areas such as picking, sorting and quality control where decisions have to be made based on appearance. NSF/ANSI Compliance - The glass-free construction complies with NSF/ANSI requirements which makes it suitable within the food handling and processing environments such as bakery, cafeteria, and industrial kitchens. Optics - The Carlyle Series offers a range of optics including 50º, 90º, 120º. Additionally there is options for frosted diffuser, tempered glass and clear polycarbonate lens. The chassis is designed to have recessed light source to reduce horizontal glare. Chassis design - Chassis is glass free and hydrophobically treated. Curved surfaces and hidden screws ensure rapid drying process and minimised dust build-up. Ingress Protection - It is rated IP69K which will allow the light to withstand high temperature and pressure spray downs. Reduced Glare - Recessed light source reduces horizontal glare, compared to flush/visible market alternatives

High Bay lights designed for PURPOSE

TYPICAL APPLICATIONS


SPECIFICATIONS


Light source
Chip Brand, Model, & SizeNichia GRT-V3
Light EmmissionDirect
CCT5000K, (3000K, 4000K optional)
CRI≥70Ra, (≥80Ra optional)
SDCM<5
DiffusersClear (120°) - Polycarbonate or Tempered Glass, Frosted
Symmetric Light Distribution50°, 60°, 90°, 120°
Electrical
System Operating Power100W, 120W, 150W, 200W (A versions as their power)
Driver BrandMean Well (Inventronics DALI-dimming optional)
Driver manufacturerD1, D2: Mean Well; D3, D6: Inventronics; D4, D5: Us; D7: Sosen (every power)
Driver Model100W: HLG-100; 120W: HLG-120; 150W: HLG-150; 200W: HLG-240
Typical Driver Lifetime≥100,000 hours @Tc 70°C
Input Voltage100-240VAC
Input Frequency50-60Hz
Qty of drivers per light1
Inrush current per driver @ 230VAC, measured at 50% Ipeak (peak/duration)100W: 60A/415μs; 120W: 60A/375μs; 150W: 65A/425μs; 200W: 75A/570μs
Max Lights per Circuit (16A Type C MCB)100W: 8; 120W: 9; 150W: 7; 200W: 4
Power Factor>0.94
THD<20%
Insulation ClassClass I
Surge Protection/Fusing2kV line-line, 4kV line-earth
Environmental
IP RatingIP66
IK RatingIK10
Ambient Usage Tolerance-30°C to 50°C
Ambient Storage Tolerance-40°C to 70°C
Driver automatic turn-off temperature90°C Tc - Driver Powers OFF to protect the LED Load
Ambient Humidity Tolerance15% to 90% RH
Physical/Mechanical
Product Dimensions: ø x L (mm)CAR3-100, 120, 150, 200: 489 x 200; CAR3-100A, 120A, 150A: 380 x 163
Electrical Connection1,500mm 3-Core Cable
Fixture Weight7.2kg (excludes bracketry)
Fixture Primary Material(s)ADC12 Aluminium Alloy and 304 Stainless Steel Fixings
Fixture FinishPowder Coated, (Optional C4-Rated Corrosion-Resistance)
Lens(es) MaterialsUV Stabilised Polycarbonate
Dimming/Controls
Dimming Options0-10V, 1-10V, DALI
Compatible Intelligent Lighting SystemsWireless Controls and Monitoring
Sensors12m Multi-Step Dimming Remote-Programmable Microwave Sensor
Options/Accessories
Mounting StylesEye Bolt
Miscellaneous AccessoriesStainless Steel Safety Chain, IP68 In-Line Connector
Available Product ColoursGrey
Emergency3hr 8W Remote-Test Emergency Pack, 3hr 8W Self-Test Emergency Pack
Emergency Options Summary
Emergency Variant CodeE3R2A (remote-test), E3S2A (self-test)
Test MethodRemote-test or self-test
StyleExternal In-Line Pack
Output Power in Emergency Mode8W
Lumen Output @ CRI>70, 5000K1240lm
Time To Charge≥24 hours
Output Power Duration≥3 hours
Warranty3 Years
IP RatingIP65
Ambient Product Usage ToleranceRemote-test: 0°C to 45°C; self-test: 0°C to 50°C

Accessories (ordered separately) All accessories

Each body (size and weight exclude bracketry)
100100W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-100 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
100A100W nominal. 380 × 163 mm, 7.2 kg. Driver Mean Well HLG-100 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
120120W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-120 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
120A120W nominal. 380 × 163 mm, 7.2 kg. Driver Mean Well HLG-120 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
150150W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-150 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
150A150W nominal. 380 × 163 mm, 7.2 kg. Driver Mean Well HLG-150 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
200200W nominal. 489 × 200 mm, 7.2 kg. Driver Mean Well HLG-240 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.
200A200W nominal. 7.2 kg. Driver Mean Well HLG-240 (D1). CE, RoHS, DLC, SAA, UL, CB, NSF.

The CAR-M1-EB sensor (footnote 1) is suitable for 0-10V dimming drivers, and compatible with the E3R1B emergency pack but not the E3S2B pack.

Electrical parameters are for D1 drivers unless otherwise stated. Fixture weight excludes bracketry.

If more than one modification is required, separate each modification with a hyphen at the end of the product code.

Select a compatible driver for occupancy sensors with dimming.

Modifications which affect light output have separate photometric files identified with +(modification).

Alternative drivers may be available. Contact the office for further details.

If the product is customised, the code is altered.

Contact the office for further information on driver parameters.

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Our lights are used by

I am delighted to have used Kellwood...
P. Nisbet, Wabtec Corporation
a project that was well planned and promptly accomplished
E. McHugh, Loganair
Where others let us down, Kellwood did not
W. Coley, Barking Abbey School
...my client is over the moon with the end results
A. Fraser, MacLean Electrical
I'd certainly recommend them
V. Richardson, Stolle Europe
I'm more than pleased with the guys. I'd recommend them to anyone
G. Gray, Logoplaste