Factory Lighting Solutions
Kellwood designs and supplies factory lighting systems that meet industry standards, enhance safety, and support productivity. Our tailored solutions address the unique challenges of factory environments, from precision tasks to large-scale manufacturing operations.
Specialist Lighting for Factories
Factories require robust, reliable lighting that supports both worker safety and operational efficiency. From heavy manufacturing to assembly lines, each space within a factory demands specific lux levels, glare control, and uniform illumination to ensure compliance with industry standards and reduce workplace risks.
Kellwood Lighting collaborates with end-users, consultants, and contractors to develop tailored designs that align with CIBSE, HSE, and other relevant guidance. Our solutions consider ceiling height, task requirements, and long-term maintenance to ensure performance across varied industrial conditions.
By combining technical expertise with practical understanding of factory environments, Kellwood delivers lighting systems that withstand demanding use while creating well-lit, compliant, and productive workspaces. Whether designing for new-build projects or upgrading existing facilities, our approach ensures the right balance of safety, compliance, and reliability.
LogoplasteLogoplaste is a world-leading provider of rigid plastic packaging, operating out of 64 facilities worldwide. The Kellwood Group's Electrical and Lighting divisions were the principle electrical subcontractors in this £1.5M project.
Multi ColourMulti-Color Corporation (MCC) operates 47 state-of-the-art industrial printing and manufacturing facilities worldwide. Formerly known as Collotype Labels, MCC invited Kellwood to update their Glasgow facility with an energy efficient lighting system.
Federal MogulKellwood’s key objective of delivering the most competitive, quality-driven option was met with enthusiasm by Federal-Mogul. Kellwood supplied and installed over 500 light fittings with minimal disruption to their ongoing manufacturing operations.
Greencroft BottlingKellwood’s design team relocated approximately 30% of the existing fittings, providing a more uniform layout and light quality. Energy expenditure dropped by 66% with a 100% increase in average lux levels.
Stolle MachineryStolle are the industry leaders of two piece can and end-making machinery. Kellwood Lighting and Electrical were contracted as part of a multi-million pound development to install an industrial lighting solution in Stolle's primary distribution centre in northern England,
Honeywell FactoryKellwood Lighting delivered a high-performance, energy-efficient factory lighting solution for Honeywell Control Systems in Scotland, achieving >850 lux with zero downtime and future-ready flexibility.Lux Levels for Factories
| Application | Horizontal Illuminance | Ra | Glare | Notes | Eave (Lux) | Emin/Eave |
|---|---|---|---|---|---|---|
| Drying | 50 | >0.4 | >20 | <28 | - | |
| Preparation/Machine Work | 300 | >0.6 | >80 | <25 | - | |
| Pressing, Rolling, Glazing | 300 | >0.6 | >80 | <25 | - | |
| Engraving, Polishing | 750 | >0.7 | >80 | <19 | - | |
| Hand Finishing | 750 | >0.7 | >80 | <16 | - | |
| Precision Work | 1000 | >0.7 | >90 | <16 | - | |
| Jewellery Manufacture | 1500 | >0.7 | >90 | <16 | - |
IMPORTANT NOTE: data is compiled from factory-specific lighting publications. However, these are recommendations only; careful consideration must go into every unique environment.
Popular Features and Accessories
CONTACT KELLWOOD TO DISCUSS YOUR Factory LIGHTING PROJECT
Factories Wireless Lighting Controls
Our Fit-and-Forget Wireless Pro lighting control system has distinct features that will support the operations within a factory, workshop, or industrial unit:
- Don't waste your money lighting areas when no one is there: light levels on the factory floor, storage areas, transit routes, and mezzanines can be controlled automatically using PIR sensors. Lights dim to a "standby/background" level or turn off during periods of inactivity. Sensors can be integrated into each luminaire, or be mounted separately. Working together, they can activate every light in an area, or only those nearby.
- Dim or turn off lights when there's plenty of natural light: during peak daylight hours photocell sensor(s) mounted near large windows or skylights will dim nearby lights to create a uniform brightness and reduce energy use. In some instances, lights can be automatically dimmed to "off", providing a 100% energy saving during the day. Only one sensor is needed to dim as many lights as you want.
- Save time and stay compliant with automatic emergency light monitoring: integrated or non-maintained emergency lights (in high bays, linear vapour-proofs or bulkheads) can automatically self-test, and report back by email if there are any faults. There's no need to spend time manually checking every emergency light each month.
- Scene Setting Plate: push-button switches can over-ride everyday operation, allow user-defined lighting settings to be recalled. This can be used to reduce energy during workforce downtime (cleaning hours etc.).
What We Offer Factory Lighting Projects
- Wide range of suitable products
- Expertise in the industrial sector
- Consultancy and design service
- Optional Smart controls
- Optional Installation service
To view a range of successful past projects across a range of industries and sectors, please visit our case studies page.
fACTORY LED LIGHTING SOLUTIONS
Outdated traditional factory lighting can suffer from short lifetimes and rapid lumen degradation meaning that lighting levels are commonly below recommended lux levels. Our consultants will work with you to specify the best lighting installation for your budget, using lighting designs to ensure targets are met while minimising energy consumption. We will also evaluate the suitability of intelligent lighting systems to further reduce your operating costs.
